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Seam Tracker™ Advanced Programming Control Package for CS250 and CS450

K52017-1

Top Features

  • Easy to Set Up
  • Easy to Operate
  • Simple System Selection – Preconfigured systems are available
  • Advanced Controls Available
  • Widespread Integration Capability

Industrial Price: $14,181.90

Where To Buy

Equipment Details

PRECISE AUTOMATED SEAM TRACKING

Tactile seam tracking systems deliver precise automated seam tracking for submerged arc, GMAW, FCAW and GTAW welding processes. Ideal for repetitive welding applications, these systems are recommended over manual and semi-automatic welding to improve quality and consistency while reducing operational costs. A range of standard systems or customized solutions are available to meet the requirements of many tough production environments.

Easy to Set Up

Easy to Operate

  • Operators can quickly learn to program and operate.

Simple System Selection (Pre-configured systems are available)

  • Select the desired level of automation – one of two controllers and matching pendants.
  • Choose a cross slide assembly based on load capacity required to handle the weight of the welding drive components.
  • Determine the travel stroke length of each axis necessary to complete the weld.
  • Select the application-specific seam sensor tip.

Advanced Controls Available - Gain these additional capabilities with the Advanced Programming Control (APC)

  • Program the entire sequence of the weld cycle as a position-based or time-based configuration.
  • Store up to 19 weld sequence programs.

Widespread Integration Capability

  • Build a system around almost any welding power source, feeder and controlled group.

 

Net Weight 55.00 (24.95 kg)
  •  

    DIMENSIONS (H X W X D) 5 in x 5 in (127 mm x 127 mm)
    10 in x 10 in (254 mm x 254 mm)
    LOAD CAPACITY 250 lb (113 kg) @ 12 in (305 mm) from faceplate
    450 lb (204 kg) @ 24 in (610 mm) from faceplate
    INPUT POWER 120/230/1/50/60

     

    SYSTEM SELECTION

    Step 1 Select the desired level of automation – one of two controllers and matching pendants

    Step 2 Choose a cross slide assembly based on:

    A. Load capacity required to handle the weight of the welding drive components
    B. Determine the travel stroke length of each axis necessary to complete the weld

    Step 3 Select the application-specific seam sensor tip

     

    Seam Tracker™ Standard Control

    FACE PLATE

    4. Lighted Power On/Off Switch


    BOTTOM PLATE


    1. Pendant J1 Connection
    2. Fuse (2A, 250V)
    3. 115/230 Input Voltage Switch
    4. Protective Earth Connection
    5. Input Cable Receptacle (115/230 VAC)
    6. Cross Slide J2 Connection
    7. Remote Output J3 Connection (Optional)


    PENDANT

    1. Mode – Auto or Manual
    2. Joystick
    6. Cable Strain Relief Connection
    10. Sidetrack Control (Left/Off/Right)

     

    Seam Tracker™ Advanced Programming Control (APC)

    FACE PLATE

    1. Function Indicator LEDs for Sequence Control
    2. Program LED (19 Programs)
    3. Timer Change Select Button
    4. Lighted Power On/Off Switch
    5. Threshold Knob – for Tack and/or Auto Cutoff
    6. Adjustment Buttons
    7. Features Enabled LEDs
    (Selected by Internal DIP Switches)
    8. Digital Display


    BOTTOM PLATE


    1. Pendant J1 Connection
    2. Fuse (2A, 250V)
    3. 115/230 Input Voltage Switch
    4. Protective Earth Connection
    5. Input Cable Receptacle (115/230 VAC)
    6. Cross Slide J2 Connection
    7. Remote Output J3 Connection (Optional on Standard Control)
    8. Remote Input J4 Connection


    PENDANT

    1. Mode – Auto or Manual
    2. Joystick
    3. Cycle Indicator Light
    4. Tack Armed Light
    5. Emergency Stop Button
    6. Cable Strain Relief Connection
    7. Tack Arm Button
    8. Tack Light
    9. Start Cycle Button
    10. Sidetrack Control (Left/Off/Right)

     

    Category
    Product Number
    Product Name
    General
    CS40 3 x 3 Cross Slide Assembly
    General
    CS40 6 x 6 Cross Slide Assembly
    General
    CS250 5 x 5 Cross Slide Assembly
    General
    CS250 10 x 10 Cross Slide Assembly
    General
    CS450 5 x 5 Cross Slide Assembly
    General
    CS450 10 x 10 Cross Slide Assembly
    General
    Five-Axis Probe Bracket
    General
    Weld Torch Mounting Kit
    General
    Sensor Cable Assembly - 4 ft. (1.2 m)
    General
    Seam Sensor Assembly
    General
    Drive Cable - 10 ft. (3 m)
    General
    Sensor Insulator
    General
    High Temperature Sensor Insulator Assembly
    General
    TX03 Extension Tip, 3 in. (76 mm)
    General
    High Temperature Sensor Insulator
    General
    PT006 Tip 1/16 in (1.6 mm) Round
    General
    PT012 Tip 1/8 in (3.2 mm) Round
    General
    PT025 Tip 1/4 in (6.4 mm) Ball
    General
    PT038 Tip 3/8 in (9.5 mm) Ball
    General
    PT050 Tip 1/2 in (12.7 mm) Ball
    General
    PT063 Tip 5/8 in (16 mm) Ball
    General
    PT075 Tip 3/4 in (19 mm) Ball
    General
    PT100 Tip 1 in (25 mm) Ball
    General
    ST01 Tip, Blade and Roller
    General
    ST03 Tip, Side Extension
    General
    ST07 Tip, Tack Weld Groove
    General
    ST09 Tip, Two-Wheel Override
    General
    ST04 Tip, Curved Side Extension
    General
    ST12 Tip, Single Wheel
    General
    ST08 Tip, Tack Weld Fillet
    General
    ST11 Tip, Curved
    General
    ST13 Tip, Twin Tip
    Travel / Tracking Specifications
    STANDARD STROKE LENGTHS 5 x 5 in (127 x 127 mm)
    10 x 10 in (254 x 254 mm)
    MINIMUM ENVELOPE STROKE CS250: 5 x 5 in (127 x 127 mm) stroke = 17 in (432 mm) diameter
    CS450: 10 x 10 in (127 x 127 mm) stroke =
    22.5 in (572 mm) diameter
    TRACKING ACCURACY Within 0.005 in (0.127 mm)
    TRAVEL SPEED CS250: 32 ipm (0.81 m/min) max
    CS450: 17 ipm (0.43 m/min) max
    TRACKING CONTROLS Automatic Control with Seam Sensor or Manual Up/Down and Left/Right with Pendant