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Nextweld® Solutions
 
Nextweld Technologies and Processes from Lincoln Electric

Nextweld® Solutions from Lincoln Electric® capture the imagination of combining Lincoln Technologies, products and processes to
create the welding industry's ultimate innovation.

Nextweld® benefits are dramatic and immediate -

  • Higher quality welds
  • Simplified process selection
  • Better arc control
  • Reduced reliance on operator skill
  • Higher deposition rates
  • Improved productivity

Nextweld® changes everything about welding through Waveform Control Technology®, power electronics, and digital communications. But the most important change Nextweld® offers is simply this: Nextweld® helps reduce the cost of fabrication, and improves fabrication's profit potential.

 

Waveform Control Technology

Alternations to the waveform can be made during the weld, using software created by Lincoln Electric.

Waveform Control Technology® is Lincoln Electric's technology that offers a welding arc with characteristics to precisely match the welding task at hand.

Waveform Control Technology® enables you to -

  • Quickly and easily adapt a single machine such as those in Lincoln's Power Wave® line to a wide range of welding material specs, weld positions, and strength requirements.
  • Use a single welding system to perform stick, TIG, MIG, flux-cored, and submerged arc welding procedures.

As the library of pre-programmed weld "modes" continues to expand, you can upgrade your existing Waveform Control Technology® system through Lincoln's PowerWaveSoftware.com web site.

The days of configuring different systems to make different welds are over.

More (pdf)

 

Power Electronics Technology

The Power Wave 455M uses inverter technology to produce consistent welds with a variety of weld processes.

Power electronics components such as those used in lightweight inverters and high-speed choppers are utilized by Nextweld® to provide fabricators with a highly efficient, flexible and high performance welding system that can adapt to new operations.

  • Compact and Portable - smaller transformers, chokes, and rectifiers give the inverter equivalent power to traditional machines, without the added size and weight. For example; four Invertec® V350-PRO weigh as much as one CV-305.
  • Fast Response to Welding Arc - digital controls regulate the output very accurately so the welding performance is consistent from machine to machine.
  • Universal Input Voltage - most inverters can run on any AC power supply that supplies between 208 to 575 volts.
  • Efficient - the smaller chokes and transformers of the inverter yield an efficiency rating of 87% to 90%, which means the inverter consumes less energy to convert the same amount of input power as traditional welding machines.

Reliability and quality will exceed your expectations -

  • Lincoln® manufacturers its own integrated modules, which allows us to optimize each module for reliability and performance.
  • All PC boards are trayed and potted, transformers and chokes are double-dipped in protective varnish, and harness connections are made with locking pins and sealed for protection against extreme environmental conditions.
  • All electrical components are designed to operate at voltages lower than their rated voltages and temperatures below their rated temperatures for added reliability.
  • Testing during product design includes environmental stress screening, vibration, drop and infrared thermal analysis. Weld test, dielectric, burn-in cycle, and output range are some of the tests performed during product build.

More (pdf)

 

Digital Communication

Nextweld's digital communication offers the fabrication industry a faster, less expensive, more reliable way to integrate and operate equipment.

Digital communication is a faster, more reliable method of data transfer compared to analog. Nextweld's digital communication offers industry a faster, less expensive, more reliable way to integrate and operate equipment.

  • Speed of Performance - delays are reduced, allowing more data to be transferred in less time.
  • Flexibility/Scalability - new features can be added to existing equipment through software upgrades from PowerWaveSoftware.com, and new components can be easily added to an existing welding cell.
  • Process Controls - all weld process controls are accessible from a single user interface control panel.
  • Power Wave Utilities - industry leading tools to configure, troubleshoot, and collect and monitor weld data to ensure the fastest, easiest and most reliable welding system.

More (pdf)